AXION SYNERGETICSEngineering · Manufacturing · Energy

Service

Materials, Metallurgy and Failure Analysis Consulting

A failure investigation is only useful if it changes a specification, a process or a supplier. We connect the fracture surface back to the decision that caused it.

The situation

A component fails in the field. The laboratory report names the mechanism but stops there. What the business needs is the design, material, process or supplier decision that produced the mechanism — and the corrective action that closes it.

Selection of metals and engineered materials for material development
Selection of metals and engineered materials for material development
Conceptual illustration. Not a client facility, delivered installation or verified project outcome.

Typical assignments

  • Material selection and grade benchmarking
  • Metallurgical and polymer failure investigation
  • Welding, brazing, bonding and joining process review
  • Heat-treatment and surface-engineering optimisation
  • Mechanical, fatigue, creep, ageing and environmental test planning
  • Microstructure, hardness, fractography and NDT interpretation
  • Rubber-to-metal and polymer-metal interface analysis
  • Supplier material qualification and specification development

Typical deliverables

  • Failure mechanism and root-cause report
  • Material and process specification
  • Corrective-action and validation plan
  • Test and inspection matrix
  • Supplier qualification criteria

Accredited testing is arranged through qualified partner laboratories. Axion Synergetics provides the investigation design, interpretation and corrective-action engineering.

Discuss a failure investigation